While putting the headlights back on I noticed the rivets holding the mounting flange to the can were all loose. That allows the light to rotate a little no matter how tight it is to the chassis and it was definitely some of the rattling I was hearing while driving that I've been chasing down. Without the lights on there everything was much more solid on the road. Must be the heavier LED lights working the rivets loose. I was able to crimp them tighter but I'm pretty sure it's just going to happen again. I think I'll knock the rivets out and replace them with some nice bolts and lock nuts.

Anyone else have this happen?

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