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Thread: Help! Can't get brake plunger shaft out of master cylinder

  1. #1
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    Question Help! Can't get brake plunger shaft out of master cylinder

    Nevermind! :-) I can't use this cylinder as manual built on a vacuum power assist setup. I'll have to replace the plunger assembly with a rebuild kit for power assist version.

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    I stuck this into the cylinder and it won't come out. I'm putting in a vacuum booster and the current cylinder won't release the shaft.

    Can it be removed? Failing that, what's a good replacement master cylinder part number to order? PBR calipers up front and 95 mustang GT rear calipers

    cylinder-plunger.JPG
    Last edited by CNIdog; 09-01-2019 at 08:18 AM. Reason: fixed my issue

  2. #2
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    The rod will not come out or the plunger will not come out?

    If you twist the rod does it spin the plunger?
    Mk3.1 347 AFR 205cc Heads A9L EFI siemens deca 60lb injectors MSD 6AL ignition Vortech V-3 3 Link PS/PB

    -- If you can’t fix it with a hammer, you have an electrical problem ! —

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  4. #3
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    I should have said rod. I can release the plunger ok. The snap ring works. The rod spins around without turning the plunger.
    Both pieces are unused. I just stuck the rod in and realized it was a mistake. I tried pulling it and a bit of prying, but looks like it's in there to stay.

    Is it the 1984 Jeep CJ cylinder we use? is there a better option?

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    Doc
    Last edited by Big Blocker; 09-01-2019 at 09:57 PM.
    FFR3712K (MKII) in Lost Wages Nevada.
    5.0 w/tubular GT-40 EFI, E303 cam, Custom 4 into 4 headers, T5, 3-Link 3.73 rear. Full F5 tubular suspension. Drop Butt mod, Dash forward mod, custom foot box air vents, custom turn signal system. 13" PBR brakes, Fiero E-Brake mod, Flaming River 18:1 rack w/ F5 bump steer kit on Breeze bushings. 17" Chrome Cobra "R's" w/ 275 fronts and 315 rears. MKIV seats. FORD Royal Blue w/ Arctic White stripes.

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  7. #5
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    Yup. That's the one I've fubar'd. Thanks for posting the specs. My vacuum booster has a 1.5" pushrod projection, so this should fit. - Ted

  8. #6
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    FWIW, the push rod is removable IF you have a special FORD tool - looks like a split steel tube with a taper on the inner leading end. Slips over the push rod and and compresses the plastic ring that is locking your push rod in place.
    Truth be told, they are designed to be a one time installation but . . . A good amount of "Old FORD Guys" probably have this homemade tool . . . for just your reason.

    Doc
    FFR3712K (MKII) in Lost Wages Nevada.
    5.0 w/tubular GT-40 EFI, E303 cam, Custom 4 into 4 headers, T5, 3-Link 3.73 rear. Full F5 tubular suspension. Drop Butt mod, Dash forward mod, custom foot box air vents, custom turn signal system. 13" PBR brakes, Fiero E-Brake mod, Flaming River 18:1 rack w/ F5 bump steer kit on Breeze bushings. 17" Chrome Cobra "R's" w/ 275 fronts and 315 rears. MKIV seats. FORD Royal Blue w/ Arctic White stripes.

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