ehansen007
11-21-2012, 01:18 PM
I wish I could say I was the first to put one in but Tony Zullo beat me to it. However, he never documented his build or the installation so for those who have thought of adding one, here's my install. Although I love the hardtop look, I had three reasons for wanting a ragtop: 1. Visibility-impossible to see stoplights out of the 33 with the hard top, even with the stoplight mirror. 2. Ventilation- with the car being carbed and having side pipes, I get a bit of exhaust trapped up inside the car. This will help a lot. 3. Who doesn't love a sunroof! Sure, i can take the top off but now I have the best of all worlds!
I ordered my top from http://www.slidingragtops.com. Rick is the owner and a cool guy. This is also where Tony got his so I was comfortable ordering from him. I paid $481 shipped from Phoenix and it took about 4 weeks to build and deliver it to my door. I chose to go with a 40x30 which is total size of the fabric ragtop. The hole I cut was 36.5x27.5~ish for the frame to fit in. Any bigger top is custom and the price goes way up.
I received a large pizza box Monday and opened it to find the assembled top and a package of hardware including moldings to help seal the headliner (which I dont have yet).
After reading the instructions (for some reason they are copy protected on the site so you can't print which was frustrating) and dissembling my ragtop from the frame rails, I measured my hole, set down some protective tape and went to cutting. First by using a step bit on my corners and then using the jigsaw. I had issues with cutting because I had dynamat on the inside and that stuff is impossible to get off. So I just cut through it. The line was pretty bad but I took to it with a sanding block to even it out.
http://i897.photobucket.com/albums/ac177/ehansen007/IMG_2012.jpg
http://i897.photobucket.com/albums/ac177/ehansen007/IMG_2013.jpg
Next I went to shaping the frame to the contour of the roof. They instructions told me to cut reliefs on the inside of the frame (which is not visible if you have a headliner) but I decided to just bend it a bit to fit. This is where I made my mistake. I bent the frame over my tire to get a nice even bend and, in doing so, also bent the frame inward on both left and right sides in effect pinching it. So, if you do this, make sure the slider rails from the top fit perfectly into the frame. Once I found my mistake I simply corrected it and bent the frame outward so it was square again. The aluminum of the frame is pretty soft so it's easy.
Next you need to clamp the frame down to the body and drill your holes for the top. I had the back clamped while I had a friend hold down the front and drilled. It all worked out. Once you've got it drilled, simply remove the frame, check your holes, and then silicone a small bead around the opening and set the frame back in and install the nuts. Also, you'll need to clamp the back as it dries because there are no bolts in there until you install the ragtop. If you have overflow on your silicone, just let it dry and trim it off later. Do not try and wipe it!
http://i897.photobucket.com/albums/ac177/ehansen007/IMG_2015.jpg
Now you'll want to bend the frame rails to fit the contour of the frame. Again, pretty easy over a tire. Once they are good, install the top as per the instructions and check the sliding. There is some adjustment to be made with the spring setup and you may need to trim some fiberglass around the latch opening area as mine had some uneven glass that interfered with the hook latch.
I hope this helps some of you. I'll report back on wind noise. I don't have windows so it won't be an issue for me and it might make it hard to tell. But now I really need a headliner!
http://i897.photobucket.com/albums/ac177/ehansen007/IMG_07652.jpg
http://i897.photobucket.com/albums/ac177/ehansen007/IMG_07662.jpg
I'm a little bummed I painted the roof with that undercoating. It looked cool by itself but now it looks weird. Oh well!
http://i897.photobucket.com/albums/ac177/ehansen007/IMG_07712.jpg
I ordered my top from http://www.slidingragtops.com. Rick is the owner and a cool guy. This is also where Tony got his so I was comfortable ordering from him. I paid $481 shipped from Phoenix and it took about 4 weeks to build and deliver it to my door. I chose to go with a 40x30 which is total size of the fabric ragtop. The hole I cut was 36.5x27.5~ish for the frame to fit in. Any bigger top is custom and the price goes way up.
I received a large pizza box Monday and opened it to find the assembled top and a package of hardware including moldings to help seal the headliner (which I dont have yet).
After reading the instructions (for some reason they are copy protected on the site so you can't print which was frustrating) and dissembling my ragtop from the frame rails, I measured my hole, set down some protective tape and went to cutting. First by using a step bit on my corners and then using the jigsaw. I had issues with cutting because I had dynamat on the inside and that stuff is impossible to get off. So I just cut through it. The line was pretty bad but I took to it with a sanding block to even it out.
http://i897.photobucket.com/albums/ac177/ehansen007/IMG_2012.jpg
http://i897.photobucket.com/albums/ac177/ehansen007/IMG_2013.jpg
Next I went to shaping the frame to the contour of the roof. They instructions told me to cut reliefs on the inside of the frame (which is not visible if you have a headliner) but I decided to just bend it a bit to fit. This is where I made my mistake. I bent the frame over my tire to get a nice even bend and, in doing so, also bent the frame inward on both left and right sides in effect pinching it. So, if you do this, make sure the slider rails from the top fit perfectly into the frame. Once I found my mistake I simply corrected it and bent the frame outward so it was square again. The aluminum of the frame is pretty soft so it's easy.
Next you need to clamp the frame down to the body and drill your holes for the top. I had the back clamped while I had a friend hold down the front and drilled. It all worked out. Once you've got it drilled, simply remove the frame, check your holes, and then silicone a small bead around the opening and set the frame back in and install the nuts. Also, you'll need to clamp the back as it dries because there are no bolts in there until you install the ragtop. If you have overflow on your silicone, just let it dry and trim it off later. Do not try and wipe it!
http://i897.photobucket.com/albums/ac177/ehansen007/IMG_2015.jpg
Now you'll want to bend the frame rails to fit the contour of the frame. Again, pretty easy over a tire. Once they are good, install the top as per the instructions and check the sliding. There is some adjustment to be made with the spring setup and you may need to trim some fiberglass around the latch opening area as mine had some uneven glass that interfered with the hook latch.
I hope this helps some of you. I'll report back on wind noise. I don't have windows so it won't be an issue for me and it might make it hard to tell. But now I really need a headliner!
http://i897.photobucket.com/albums/ac177/ehansen007/IMG_07652.jpg
http://i897.photobucket.com/albums/ac177/ehansen007/IMG_07662.jpg
I'm a little bummed I painted the roof with that undercoating. It looked cool by itself but now it looks weird. Oh well!
http://i897.photobucket.com/albums/ac177/ehansen007/IMG_07712.jpg