View Full Version : Kootenai Valley Customs Build Page
Tim Whittaker
03-23-2012, 04:38 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0813.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0815.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0735.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0828.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0782.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0820.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/33parts002a.jpg
Tim Whittaker
03-23-2012, 04:42 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0845.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0882.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0876-1.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0861.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0911.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0905.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0887.jpg
Tim Whittaker
03-23-2012, 04:45 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0892.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0929.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/33002.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/blow142.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/blow143.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0932.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0936.jpg
jgarner
03-29-2012, 01:18 PM
Tim,
Where did yiou get your headlights and door pull/arm rests?
Thanks,
Tim Whittaker
04-21-2012, 03:32 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0946.jpg
Mirrors and windwings mounted
Tim Whittaker
04-21-2012, 03:32 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0942.jpg
Lightening holes drilled in hinges for a "racier" look.
Tim Whittaker
04-21-2012, 03:34 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM0940.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM0941.jpg
Flush mounted fuel filler lid
riptide motorsport
04-21-2012, 09:42 PM
I believe Joe asked you a question:
Tim,
Where did yiou get your headlights and door pull/arm rests?
Thanks, Joe
HR #198
Tim Whittaker
04-22-2012, 09:22 AM
Sent him a PM when he asked the question.
Door pulls are from PARR Automotive and the headlights were on the bike pages of Ebay.
Tpa65cpe
04-22-2012, 02:59 PM
Damn,Tim!! Look's like you have a good grip on a kick #@# Hot Rod build!! Keep at it and keep sending the pic's!!
Tim Whittaker
04-22-2012, 06:43 PM
You can check us out at: kootenaivalleycustoms.com for some nice parts we make for the 33 as well.
Tim Whittaker
06-16-2012, 11:35 AM
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0957.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0958.jpg
Mostly done with the roll pan mold. Hope to pull one off in the next week or so.
Tim Whittaker
07-18-2012, 02:55 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0966.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0971.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0984.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0986.jpg
Tim Whittaker
09-16-2012, 11:57 AM
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1012.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1009.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1010.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0991.jpg
timmy318
09-16-2012, 02:23 PM
Where did you guys get the louvres? Did you make them or buy them like that because my dad and I are thinking of louvring the engine side covers
Tim Whittaker
09-17-2012, 01:07 PM
I have them available or you can find them online. If you elect to do this, note that the drivers side panel is 1/2" higher than the passenger side. You need to compensate for that or you will notice it when you look at the louvers from the front. The body on the 33 is not symmetrical in any way shape or form. Once you pay attention to that, you can "fudge" things to make it look symmetrical to some degree.
timmy318
09-17-2012, 01:13 PM
Yes, I've noticed that, we have a separate set of side covers for when we run the full fender kit. How much are you asking?
Tim Whittaker
10-04-2012, 06:11 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1033.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1034.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1037.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1035.jpg
Took some time to put some Envirotex on the wood parts.
Tim Whittaker
10-14-2012, 08:31 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1026.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1021.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1020.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1012.jpg
Pictures above are cowl stiffeners, wider fenders, epoxy windshield post mounts and NACA ducts for foot box blowers.
Tim Whittaker
10-14-2012, 08:33 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1030_zpsad39effa.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/0907rc_21_z1949_chevy_abs_electric_brakesaccumulat or.jpg
I machined up some delrin bushings for the doors that are a closer tolerance than the oilite supplied with the kit. Also a photo of the electric power brake system I will adapt to the 33.
Tim Whittaker
11-24-2012, 10:29 AM
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1042.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1041.jpg
Side pipe mock up.
skullandbones
11-24-2012, 11:30 AM
I've got to have one of those accelerator pedals. That's pretty!!!!! You did say "custom" didn't you? Nice work all around.
WEK.
Tim Whittaker
11-24-2012, 12:03 PM
WEK,
Thanks. The throttle pedal is a Lokar unit.
hdnik
11-29-2012, 07:52 AM
Tom, did the Lokar dash insert require much room compensate for the natural curve of the dash?
Tim Whittaker
11-29-2012, 12:05 PM
Some have made the dash go flat by mounting something flat to the back and forcing it into submission. I elected to leave the natural curvature and put a rubber filler in the ends. It's only about a 3/16" gap for about 3" on each end.
Tom, did the Lokar dash insert require much room compensate for the natural curve of the dash?
hdnik
12-03-2012, 11:42 AM
Sorry Tim... I typed Tom by accident... just noticed
Nick
Tim Whittaker
12-03-2012, 06:49 PM
No worries Nick .........
Sorry Tim... I typed Tom by accident... just noticed
Nick
Tim Whittaker
12-27-2012, 12:41 PM
Start of side exhaust and rear grill with roll pan.
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1040.jpg.
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1044.jpg
No worries Nick .........
Tim Whittaker
12-27-2012, 12:42 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1041.jpg
hdnik
12-27-2012, 06:00 PM
Tim, I was just browsing your website and found a number of very interesting items. I will definitely be in touch once my kit(s) finally arrive. Wll you be making the rear roll pan available from your mold?
Nick
trublue
12-29-2012, 07:35 AM
Can't wait to see the finished pictures. You are really creating a work of art. The first thing I really noticed was the stunning wood dash. In the unfinished state it was beautiful and then you applied the finish! I am confident SEMA and other venues will be beating a path to your door.
Tim Whittaker
12-29-2012, 09:26 PM
Hi Nick,
Yes the roll pan is available but not on my web site yet. Probably in the $125.00 range but haven't decided yet. I want to pull one off the mold soon and make sure it's as i want it. It will actually be two pieces as it has to be able to come off to get the body off if one ever needs to do so.
The additional step to make it removable might add a few bucks to the price. I have over 60 hrs. in the mold but it does make the rear end look nice. maybe not everyone's cup of tea ...... :)
Mine actually will have a retractable license plate incorporated into it for my car.
Tim
Tim, I was just browsing your website and found a number of very interesting items. I will definitely be in touch once my kit(s) finally arrive. Wll you be making the rear roll pan available from your mold?
Nick
Tim Whittaker
12-29-2012, 09:27 PM
Thanks trueblue. I would lie to take it to SEMA when done if I can work something out with FFR.
CQ hotroder
01-26-2013, 05:28 AM
G'day Tim. One of these photos would suggest that you're running bottom mounted wipers. I'm also looking to do the same so would be interested in your setup and the kit used. I purchased mine from Autoloc.
Regards Paul Trace
Joe Scott
01-29-2013, 03:38 PM
LOVING THE WOOD!
Joe @FFRtech
Tim Whittaker
02-11-2013, 11:45 AM
Thanks guys !!!!!
Paul,
Wipers are from Specialty Power Windows. Pretty Easy install.
CQ hotroder
02-16-2013, 09:02 AM
Cheers thanks Tim
Tim Whittaker
02-20-2013, 09:27 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1093.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1090.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1089.jpg
hdnik
03-02-2013, 04:54 PM
Tim,
Can i ask how you dealt with the Lokar Dash Bezel... The dash itself is higher in the middle.. how did you get the bezel to sit flush?
Tim Whittaker
03-03-2013, 12:29 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1095.jpg
In spite of some shoulder surgery, I was able to run some plug wires and make a bracket for mounting the coil.
sheephearder
03-03-2013, 02:32 PM
Love it Tim. I'm going to change my spark plug wires now. Surgery has put a lot of things on hold for me but changing the wires will not be one of them. Great build
Tim Whittaker
03-08-2013, 10:15 AM
A universal set of wires was used but you need to order one extra wire to get it to work out with these loom. No matter what I did, one wire would work out short. I ended up ordering a separate wire for the #6 plug 26.5" long.
Used with a different loom, might work fine without the extra wire..
Tim
Tim Whittaker
03-08-2013, 11:17 AM
As I mentioned in another post, I bonded the nose cone to the extended body rails after cutting them off the body and cut the assembly in half , down the middle, at the nose cone. I then bonded the grill shell side upright pieces to it. I think it looks pretty clean and hides some stuff around the radiator.
I'm not using the factory head lights but the lights could be mounted now and wouldn't require removal to remove a side panel. I think it highlights the grill as well.
The nose cone fits much better if you slice it down the middle and reglass. As Dan Ruth discovered early on, it's about 1/4" too wide.
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1096.jpg
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1097.jpg
wallace18
03-08-2013, 12:55 PM
Looking good Tim. Let me know when you can do some parts. I hope the rehab is going well.
sheephearder
03-08-2013, 05:00 PM
Thanks Tim. I'll keep that in mind as I haven't decided which looms I will use.
Tim Whittaker
03-13-2013, 01:13 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1100.jpg
Recovering from my shoulder issues, a friend rebuilt some IRS parts for me upgraded with poly bushings and Mustang Cobra brakes. I've designed a frame that will bolt into the chassis.
wallace18
03-13-2013, 02:37 PM
That looks awesome. Nice fab work.
Tim Whittaker
04-17-2013, 02:39 PM
Pulled the first piece off the roll pan mold.
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1109.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1109.jpg.html)
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1044.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1044.jpg.html)
Second picture is the mold mounted to the body.
wallace18
04-17-2013, 04:20 PM
Looks great Tim.
Tim Whittaker
04-26-2013, 11:19 AM
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1114.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1114.jpg.html)
Made a mold and a fiberglass part to hold some extra gauges. It will suspend below the dash and behind the retractable cup holders. The recess for the wood panel measures 7" high and 6 5/8 " wide. Not sure what size GPS or back up camers screens are, but it might work for that as well.
Tim Whittaker
07-08-2013, 12:37 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1091.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1091.jpg.html)
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1095.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1095.jpg.html)
306 FMS crate going into the 33. Some day ........... :)
WIS89
07-08-2013, 01:45 PM
Tim-
Your work is wonderful, but that engine......
Ohhhhhhh boy! She is just so sexy, I don't know where to start!! She is going to look so awesome in your '33!! WOW!!
Keep up the great work!!
Regards,
Steve
Tim Whittaker
07-09-2013, 12:46 PM
Thanks Steve !!!!
Tim Whittaker
08-10-2013, 11:10 AM
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1162.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1162.jpg.html)
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1164.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1164.jpg.html)
Decided to take the powder coat off the hood hinges and chrome. The picture shows the hinge with my delrin bushings installed.
The brake calipers were polished / painted
Thanks Steve !!!!
Tim Whittaker
09-01-2013, 12:07 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1179.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1179.jpg.html)
Assembled hood hinge with delrin bushings. Virtually all play is eliminated. I use these on the trunk and doors as well.
David Hodgkins
09-01-2013, 03:27 PM
Wow. That engine is amazing. The build is so full of custom goodies I don't know where to start! An amazing build so far...
:)
Tim Whittaker
09-03-2013, 10:31 AM
Thanks David. More mods I haven't taken photos of and parts to develop. Can be seen at: kootenaivalleycustoms.com
kdeo111
10-04-2013, 01:21 PM
Entrance draws are from PARR Automobile and the front lights were on the bicycle webpages of Auction web sites.
Tim Whittaker
10-04-2013, 08:26 PM
Door pulls are indeed from PARR. Not sure what you mean about the headlights.
Tim Whittaker
10-20-2013, 03:03 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1187.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1187.jpg.html)
Machined up some barrels and assembled a bump steer kit. The nice thing about this is not only can you dial out or improve the bump steer, but you can adjust the length using the barrel and not have to deal with turning the tie rod as it has no flats for turning. You have to use pliers or something to turn the tie rod for toe adjustment.
The barrel is machine from stainless steel, so the cross section profile can be kept smaller in diameter than aluminum and it polishes nicely. Looks better than the kit supplied tie rod end in my opinion.
Although the un sprung weight is slightly higher, I felt the offset was worth it given the looks and ease for adjustment for the length and bump steer . Given the wide range of ride height and tire diameters that can be used on the 33, bump steer will be an issue for some if not most builds. Bump steer adjustment is about 1.5" maximum.
Tim Whittaker
12-19-2013, 02:24 PM
;http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1188.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1188.jpg.html)
Finally got the car back from body work. In the primer for now.
Tim Whittaker
01-05-2014, 08:44 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1107.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1107.jpg.html)
A mod to the lower control arm to hide the floppy brake line.
One more piece of wood for between the seat with the company logo on it.
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1122.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1122.jpg.html)
Door hinge arm covers
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1119.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1119.jpg.html)
Tim Whittaker
01-05-2014, 08:51 PM
Billet steering rack mount
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1134.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1134.jpg.html)
Rear deck adjuster / stabilizer
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1066_zpsbd3558fe.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1066_zpsbd3558fe.jpg.html)
Soft Top mounted
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1065.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1065.jpg.html)
Tim Whittaker
01-05-2014, 08:56 PM
Chrome fan mounted inside Everson shroud
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1099.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1099.jpg.html)
Billet steering shaft bearing cover and remote oil filter..
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0936.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM0936.jpg.html)
Tim Whittaker
01-05-2014, 09:11 PM
Sill plate under fuel tank
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/33050a.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/33050a.jpg.html)
Trunk Popper
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0856.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM0856.jpg.html)
Battery Box
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0863.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM0863.jpg.html)
Trunk liner with fiberglass hinge covers
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0882.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM0882.jpg.html)
Trunk rear closure panels
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM0857.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM0857.jpg.html)
Tim Whittaker
01-29-2014, 06:26 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1191.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1191.jpg.html)
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1190.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1190.jpg.html)
Being possessed by a demon, I had to add a few gussets to the suspension mounting arms. I think Hot Rod magazine proved the suspension is plenty strong but I just had to. The bigger gusset is just to cover an area where I had to move a tube for my Miller Speed AC bracket. It was easier to gusset than to grind the weld down correctly for the tube I removed. Gusset was easier than grinding in the confined area. Looks ok too. The other picture shows the tube temporarily placed with some mashing tape. The larger gusset will be welded in place after the tube is fit and welded.
Tim Whittaker
02-13-2014, 07:06 PM
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Finally got some time to work on the IRS. This will bolt into the chassis with no welding required. The design will center the wheel in the well and is made from 4130 chromoly tubes. Main tube shown is 1.5" x .120 wall. Attachment tubes will be 1.250" x .120 wall and there will be 6 ea. attachment points to the chassis. Main cradle tube will be 1.500 x .120 wall. All attach fittings will be .187 4130.
I need to get the pumpkin centered, height set and then the cradle will be fabricated. The center section is an 8.8 from a Thunderbird Super Coupe. Brakes are 13" adapted to the Super Coupe uprights.
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1194.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1194.jpg.html)
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1195.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1195.jpg.html)
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1193.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1193.jpg.html)
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1192.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1192.jpg.html)
GokartMozart315
02-13-2014, 07:14 PM
this car looks amazing, especially the engine. how much power do you expect it to put down?
Tim Whittaker
02-13-2014, 08:09 PM
Thanks Gokart !!!! I have a 350 HP 306. I have a 600 HP Cobra if I really want to scare myself. This one's a cruiser ...........
WIS89
02-13-2014, 09:34 PM
Tim-
You are really making some progress. I love all the custom work!
Not only is it great craftsmanship, but it all has such a high degree of finish as well.
I am really impressed and enjoy watching your progress. Keep up the great work.
Regards,
Steve
Tim Whittaker
02-13-2014, 09:59 PM
Thanks Steve !!!! a lot more to come. After the IRS, electric power brakes are next and a list of smaller items I've been meaning to get done to the car and for customers.
Boz1911
02-14-2014, 05:30 AM
Looks great Tim, after driving mine last weekend I'll be very interested in the power brake install.
Tim Whittaker
02-15-2014, 11:39 AM
Boz,
The brakes will be a Specialty Power Brakes unit. You can do some research on the net on it. I will just be supplying the mounting brackets and figuring out the pedal geometry to use the supplied pedal assembly.
Tim Whittaker
03-22-2014, 05:12 PM
Machined up some delrin bushings for the suspension. The delrin has a couple of advantages. I made them with a smaller diameter on the outer lip O.D. so no weld material has to be removed as some have had to do using the rubber.
Also, the delrin is more dimensionally stable so that it maintains its shape during dynamic loads of acceleration, braking and cornering. It's become the material of choice for a number of after market performance companies in regard to suspension parts for stability reasons. It has some lubrication quality and doesn't squeak !!!
In doing my development research, companies who have actually developed after market delrin bushings for Mustangs, BMW's, Corvettes and others were all positive. Some of the guys on the Cobras change from the rubber components to rod end bearings and a number have reported a better ride as the suspension is actually able to work as designed instead of having some restrictions in movement experienced with the rubber if not installed right.
I also machined up 4130 pivot sleeves that are all the same length so that shims can be used if needed to achieve the correct dimension of the "stack up" as there is some variation in length of the supplied pivot pins and suspension tubes that house the bushings. If the "stack up isn't correct, there will either be some ability for longitudinal movement or the bushing will be restricted. In my case, the upper suspension arm on one side would hold whatever position ( without spindles mounted ) I put it in because the rubber was "pinched" between the mounting ears as the pin was too short and the rubber bottomed out before the pin was captured by the ears. It didn't take much force to move it but it proved to me the suspension arm wasn't free to rotate on the pivot pin.
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1201.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1201.jpg.html)
rcotner
03-24-2014, 11:43 PM
Tim, I love your attention to detail. I continue to learn a lot from you and others who post on this forum!
hdnik
03-25-2014, 06:30 AM
Just amazing Tim. Thanks for all the great ideas and parts.
ehansen007
03-25-2014, 10:22 AM
Good lord man! That rear end scaffolding you built is amazing. did you put it together just for this build?
Tim Whittaker
03-25-2014, 10:50 AM
LOL !!! Thanks Erik,
The rear end support was to help support everything right for fabrication. I'll be making the IRS available to others and developing a jig for all the parts as I go. It's kind of challenging to build things out in "space" to make sure it's right. I have to build a removable member at the rear that supports the center section as depending on ride height and tire diameter, the elevation of the center section needs to be slightly different to keep the camber gain the same as the suspension moves through it's travel in compression and rebound.
This is a true bolt in IRS package with no welding required. I will supply the cage but the end user has to supply the center section, half shafts, brakes and spindles. This way a person can either go with new stuff from someone like Mark Reynolds at Breeze Automotive or used stuff to keep the cost down. The parts can also be purchased a little at a time to help the builder financially this way .It's "modular" in design to be able to ship in a small container so I don't have to build a big box and the shipping cost are lower for the customer.
myjones
03-25-2014, 04:03 PM
LOL !!! Thanks Erik,
The rear end support was to help support everything right for fabrication.
This is a true bolt in IRS package with no welding required. .
Tim
You should check the final clearance between the driveshaft and the battery tray once yours is all together. I suspect you could then lower the tray like I did and have room for a much taller battery, maybe even a full size 27 series like mine uses. The alteration is pretty simple 3 cuts a few bolts and 1 plate<> done
Erik
For fabrication I like to use camping trailer jack stands because they come with a screw jack so you can level or dial things in to any height.
But I have used upside down 5 gal buckets too so nothing is too high tech for my shop. And I hate to weld.
Dale
Tim Whittaker
03-25-2014, 08:27 PM
Hi
Dale,
My battery surface mounts below the upper deck in the trunk. It's sized for an Optima battery.
myjones
03-25-2014, 08:54 PM
Hi
Dale,
My battery surface mounts below the upper deck in the trunk. It's sized for an Optima battery.
Tim
My point was for buyers of your kit to have that option if it created enough extra room, not sure how much is gained with the fixed pinion height. I don't recall pictures of your battery box, did you post them here?
They might not want to move the battery into their trunk but a new lower tray option might be nice.
Dale
Tim Whittaker
03-25-2014, 09:05 PM
Hi Dale,
It's probably on the other sites build page. Good point on the location for others.
Thanks,
Tim
Tim Whittaker
05-10-2014, 06:38 PM
Fabricated a panel to go behind the firewall. I will sandwich insulation between this and the firewall panel. Gave a nice solid place to mount the AC unit as well.
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1206.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1206.jpg.html)
http://i359.photobucket.com/albums/oo39/6t5cobra/33ford/HPIM1205.jpg (http://s359.photobucket.com/user/6t5cobra/media/33ford/HPIM1205.jpg.html)
Tim Whittaker
05-11-2014, 12:21 PM
Front sway bar mock up.
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1207.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1207.jpg.html)
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1208.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1208.jpg.html)
Tim Whittaker
07-05-2014, 05:48 PM
These little plastic fairings will cover the hole in the floor sheet metal where the seat belt tabs penetrate the floor.
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1226.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1226.jpg.html)
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1225.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1225.jpg.html)
Tim Whittaker
07-15-2014, 05:27 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1237.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1237.jpg.html)
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1239.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1239.jpg.html)
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1238.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1238.jpg.html)
Since my exhaust runs out the bottom of the door, I needed to have the fuel and electrical as far away as possible from the heat where the exhaust penetrates the body and chassis. Running the wires in conduit allows me to better insulate, mount with less holes in the main chassis tubes and all three can be mounted as low on the chassis as possible.
Tim Whittaker
07-19-2014, 05:12 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1240.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1240.jpg.html)
Finished the headlight mounts and turn signals. Found these LED signal lights that are simply the brightest I have seen for this service. I got a set of driving lights from them as well that are 3,000 lumen. These will melt deer along the highway at night.
Tim Whittaker
07-28-2014, 03:27 PM
Finally got around to finishing the rear grill/bumper. I need to do a little edge shaping and remove some scratch marks and it's off the plating. The spacers will go away when I get the mounting bracket finished and all the will e visible is the grill. There are 4 high intensity LED lights behind the grill. Two are a combination tail/signal two are backup lights. The are sealed and just happen to fit a Ford valve cover grommet perfect.
I'm actually running two brake switches so i can turn the bumper lights off and just run the teardrop shaped flush ones for a more period correct look.
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1247.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1247.jpg.html)
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1246.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1246.jpg.html)
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1245.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1245.jpg.html)
Not everyone's cup of tea but it works for me. With the roll pan, polished side pipes, chrome roll bar and other chrome items on the car, it should compliment nicely.
esff32
07-28-2014, 07:38 PM
Looks cool Tim, as always, nice craftsmanship.
Evan
Tim Whittaker
08-03-2014, 05:46 PM
Thanks Evan !!!
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1250.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1250.jpg.html)
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1249.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1249.jpg.html)
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1248.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1248.jpg.html)
Here's the grill/bumper with the lights mounted. I can run these any any combination for the signal, brae and park light. All are duel intensity and pretty bright. When the grill is chromed the back up light should really work well.
Note: these fenders are a set I widened 2"
Tim Whittaker
08-12-2014, 02:50 PM
w the full image.
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Well, they sent me the wrong MC. Everything else seems to be happy where I mounted it. Had to fabricate a few brackets, but it all fits nicely. Everything will mount to the pedal box chassis mount. I may have to bolt the pedal box in from the bottom side of the mount to lower the MC to a level below the brake reservoir outlet.
hard to tell from the one picture bet there's plenty of room behind the dash with the station wagon AC evaporator, manifold and wiper stuff.
Managed to get some plumbing stuff mocked up.
Tim Whittaker
08-12-2014, 02:54 PM
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Well, they sent me the wrong MC. Everything else seems to be happy where I mounted it. Had to fabricate a few brackets, but it all fits nicely. Everything will mount to the pedal box chassis mount. I may have to bolt the pedal box in from the bottom side of the mount to lower the MC to a level below the brake reservoir outlet.
hard to tell from the one picture bet there's plenty of room behind the dash with the station wagon AC evaporator, manifold and wiper stuff.
Managed to get some plumbing stuff mocked up.
Tim Whittaker
09-19-2014, 08:50 PM
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1274.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1274.jpg.html)
http://i359.photobucket.com/albums/oo39/6t5cobra/HPIM1275.jpg (http://s359.photobucket.com/user/6t5cobra/media/HPIM1275.jpg.html)
The sealing panel for the door hinge area compliments my wheel well sealing panel and effectively seals the hinge from the elements.
The piece covered in green masking tape now has a bulb seal on it as well and seals off the area that allows so much of the air to pass the firewall and into the interior of the car.
Tim Whittaker
08-10-2018, 03:13 PM
Just wanted to bring my build page to the top. They tend to get overlooked if they fall behind.
Recently started working on the 33 again and will be developing more parts soon. Starting with a new hood hinge design soon.
If anyone has build questions or looking for some parts, let me know.
Tim Whittaker
Kootenai Valley Customs
One of my favorite threads
Svtfreak
08-11-2018, 08:01 AM
Just wanted to bring my build page to the top. They tend to get overlooked if they fall behind.
Recently started working on the 33 again and will be developing more parts soon. Starting with a new hood hinge design soon.
If anyone has build questions or looking for some parts, let me know.
Tim Whittaker
Kootenai Valley Customs
I can’t wait to see your hood hinge design. I detest the FFR style.
Making a list to hopefully get everything i want from you at once.
Svtfreak
08-12-2018, 05:35 AM
Tim, is that Hagan teardrop rear lights? Did you just not use the metal plate and shape the cutout yourself? Also, is that a hagan fuel door? What tube did you use to connect to the tank?
Tim Whittaker
02-17-2020, 05:21 PM
What is everyone using for a photo host these days ? Photobucket seems to have frozen mine.
frankeeski
02-17-2020, 06:29 PM
What is everyone using for a photo host these days ? Photobucket seems to have frozen mine.
Tim, just use the gallery built into the forum. It's a bit tricky until you get used to it but it works.
Svtfreak
02-26-2020, 12:42 PM
What is everyone using for a photo host these days ? Photobucket seems to have frozen mine.
I use imgur. Easy to upload from phone and copy the link for posting.