View Full Version : Fred's 289 FIA build
So I'm not that good at record keeping and documenting things, but I thought I'd try to do better on both scores. Ordered my kit May 1, completion date June 22, FFR had it ready a day early so was picked up by Stewart Transport on June 22 and delivered to my house June 23. Mark was my delivery driver and I can't say enough great things about him, his truck maneuvering skills, his fantastic attitude in the upper 90 degree weather here near DC on that day. Mark is really a first class guy and my delivery experience was superb.
Finished inventory Tuesday June 25, and began the build that day. A week later here begins my build entry and update.
Going to try to enter pictures.......we'll see how that goes.
Stand by.
I think I need to create a picture gallery, but I don't have those privileges, I don't think. Can anyone confirm that, or help me get the pictures oriented correctly.
Thanks, Fred
David Hodgkins
07-02-2024, 03:32 PM
re: pics
The forum has issues with large pics (by design, to conserve bandwidth). To make sure your pics don't rotate I'd make sure that the long side of the pic doesn't exceed 2000 pixels before uploading. Then your rotation issue should go away.
For more tips click here (https://thefactoryfiveforum.com/showthread.php?18962-How-to-use-the-Image-Gallery-to-embed-pictures-in-posts)
:)
Thanks David. I'll follow that advice.
Another attempt at pictures.
Delivery Sunday
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Week 1 - front suspension (brakes, rotors, calipers, shocks, springs), rear suspension, 3 link (brakes, calipers, shocks, springs, panhard rod), body removed and on buck
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Week 2 - only one day and now I may be stopped because interior aluminum pieces are all on back order. Harrumph. Anyway did the steering rack and pedal box and pedals, clutch, brake, accelerator. Will see what I can work on in the mean time.
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Received cockpit aluminum and put in outside below door panels, and rear tunnel panel and 3/4 rear pieces. Blowing through 1/8 drill bits, but I remember that from my Lotus 7 build long ago. Sharp drills speed the process. Put in the fuel line. Is going to be carbureted and modest HP so single line sufficed. Floors are in and most of the aluminum around the drivers pedals. Some bits are "cleco-ed" in for now. Wheels came so need to buy tires. I mount and balance my own tires so will enjoy that. Waiting on brake line tee fittings to run brake lines.
I'm surprised how cramped the pedal box is. When I ran the Lotus 7 at the track I used wrestling shoes which are much cheaper than fancy race car shoes and may have to do the same here. Had to do some significant accelerator pedal bending to get it to stop hitting the aluminum and flipped the pad/pedal piece so more of it is below the pivot. I think it will work, if not I can work up another approach. Are you guys able to keep the silicone off your hands or do you end up with it all over the rivet tool and every thing else?
So I have an insurance question. It occurred to me that it isn't a moving car and so wouldn't likely be insured as such and probably will fall under home owner's insurance during the present build phase? I'll need to check that and would hate to have it damaged somehow in the garage and not be covered. You guys address that one in your experience.
Anyway tee fittings arrive tomorrow and then onward. Need to make final tire decision too. Probably 235/60r15 front and 275/60r15 rear.
Cheers.......Fred
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Jphoenix
07-15-2024, 09:19 PM
Week 1 - front suspension (brakes, rotors, calipers, shocks, springs), rear suspension, 3 link (brakes, calipers, shocks, springs, panhard rod), body removed and on buck
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Do the 289’s all come in black gel coat? Looks like you’re making good progress!
Jphoenix
07-15-2024, 09:22 PM
Regarding silicone getting on your hands, I use these when working in the garage, they’re tough, chemical resistant and I can even use my phone touch screen with them on;
https://www.amazon.com/dp/B00IRVITRA?psc=1&ref=ppx_yo2ov_dt_b_product_details
SteveWorth
07-15-2024, 10:33 PM
Yes - all of the 289’s come in black gel coat.
fauxbra5.0
07-15-2024, 10:40 PM
Yes - all of the 289’s come in black gel coat.
Woah, I didn’t know they did that. Interesting
Finished up wiring and test fit of the gauges in the dash. Lots of wires, will need to pay attention to that. Trunk panels and rear cockpit panel in place. Manual talks next about drive train. Uh oh........mine isn't due until October. I'll likely shift to body work on the buck and try to make progress there. Very enjoyable project. Lots of rivets and very fun. Really well thought out by FFR I think having done a scratch build myself long ago.
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while waiting on engine did some body work knocking down parting lines and beginning to use Rage Gold filler.
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Engine arrived Wednesday, 9/4 and I installed it yesterday day 9/7. Ended up installing it solo using a 2 ton HF hoist. Glad I had the longer reach. Almost hit a snag when trying to get the shift/transmission end past the firewall tunnel cross frame member. Thought I was going to have to wait for my wife to return until I concocted a solution using a ratchet strap that I looped over the top of the transmission and fed around the car frame allowing me to put downward pressure on the transmission end and it slid through and into place. Took ~ 1 hour. Transmission mount was a challenge as I needed to slot the mount some to accommodate the tail housing bolts. All worked out in the end. Back in business now and moving ahead on other items on the build list.
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rkl20678
09-08-2024, 07:41 PM
I would say you are fast. My 289 shows up this week. I have all the drive train here or on their way. I doubt I will be dropping the engine in just 3 months like you have accomplished. Well done!
Thanks rkl20678. I retired in May so have more time than some. However, I am returning to part-time consulting for my former employer next Monday. Winter in the garage will slow things for sure. I'm not a fan of cold weather so I'm trying to accomplish as much as possible before then.
StangRacer
09-12-2024, 08:53 PM
So I have an insurance question. It occurred to me that it isn't a moving car and so wouldn't likely be insured as such and probably will fall under home owner's insurance during the present build phase? I'll need to check that and would hate to have it damaged somehow in the garage and not be covered. You guys address that one in your experience.201701201702201703201704
Good evening, Fred... did you ever find the answer to your question regarding insurance coverage while your Cobra is being built? If not, let me know... both my wife and daughter are property claims representatives for one of the major insurance carriers. If they were both not sleeping, I would find out and post the answer now...
I never did. Once the build started I was too excited and it kind of slipped through the cracks. It would be good to know I think.
StangRacer
09-13-2024, 11:10 PM
I never did. Once the build started I was too excited and it kind of slipped through the cracks. It would be good to know I think.
I spoke with my daughter about the situation... my complete kit is being delivered in a couple of weeks, so I was curious too... She stated that since the vehicle is not complete or registered to drive on public roads it would be considered a "collection of parts". She is 99% sure it would be covered by homeowners should something happen prior to it being legal to drive. She sent an email to one of their defense lawyers to find out for sure and will let me know what they say when she receives a reply. We are in Virginia so, of course, it may be different in Maryland. She suggested reaching out to your agent that handles your homeowners insurance to see what they say... If you call your agent on the phone to discuss the situation and are advised it will be covered under your homeowners insurance follow up the conversation with an email to memorialize what was said and your understanding of the content of the conversation. Include in the email "if I have misunderstood the content of our conversation, please provide written clarification as soon as possible so I may seek other forms of coverage". If you have not received a response from your agent within 3-4 days of sending the initial email send a follow up email stating that since you have not received a response you are assuming you have correctly understood the content of your conversation on the specific date and that your Cobra, while being built and prior to be legal to drive on public roads, is covered by your homeowners insurance for any loss.
Good information. I'll chat with my insurance rep and see what they say. Thanks for checking into it with your daughter. Good luck with the kit and the build when you receive it. You in NOVA or elsewhere? I have kids/grandkids in the Richmond area. VA is a good state.
StangRacer
09-18-2024, 07:47 PM
Good information. I'll chat with my insurance rep and see what they say. Thanks for checking into it with your daughter. Good luck with the kit and the build when you receive it. You in NOVA or elsewhere? I have kids/grandkids in the Richmond area. VA is a good state.
I spoke to my daughter this afternoon after she spoke with one of the "coverage specialists" in her office. There is no clear answer as it is very subjective. She advised that she used the example of a garage fire occurring and destroying the contents of the garage. Components not yet installed would be covered under the homeowners' policy, that part is definite, while components installed on the vehicle would be covered under auto insurance. She then raised the issue that, until the vehicle is issued a VIN number, it is not insurable under an auto policy. She also raised the question, when do the components become a "vehicle"? The person she spoke to did not have an answer. My daughter worked in an agent's office while in college... in addition to her prior suggestion of reaching out to your agent she suggested contacting one of the specialty insurers such as Haggerty. I wish I had a clear directive as this definitely seems to be a grey area...
Thanks again StangRacer for more info. Seems I assume much of the risk here, but I guess that's par for the course. In a sense when we buy insurance, such as life insurance, we're betting on an early death making the premiums a good deal. Insurers bet you'll live........and they spread their risk across a larger pool and we/I do. I'll do a little research myself and am now more aware of the risk. Thanks again.
Nigel Allen
09-19-2024, 04:03 PM
We have an insurer in Australia that specialises only in enthusiasts cars and bikes. Their premium s are more than fair, as they recognise our vehicles aren't daily drives. At any time, we can advise them that our car is 'laid up' for repair, build or restoration. In my case, I advised that I had just received the kit and power train. Being specialist They totally understood what that was about. My premium dropped to around 25%, whilst maintaining an agreed value. These guys are great. They also sponsor many charity events. I don't think you would get too many insurers that car / bike guys are really proud to say they are with, me included.
Maybe you can find an insurer that offers a lower premium for the build stage?
Best of luck,
Nige
Successful first start today. Temporary side pipe mounts as others suggested. Connecting J pipes to headers needed some extra work as the threads on the headers were a little rough and I had to tap them to get the studs to screw in. Luckily I had a M12 X 1.75 tap and didn't have to run to the store. So that was a success, but none of the gauges register..........harrumph. They light up so are receiving power, but don't register what they are there for. I'll need to figure that one out. These are the basic gauges one gets with the 289 full kit, first on the list "16009 - 289 style GPS Gauges (mph)". Was a little weird that none worked, but maybe that's good as a single solution could solve them all. Get that sorted then on to tire purchase and take it for a spin.
Update is gauges now work........I had connected the wrong brown wire at the ignition switch. I've run through 2 full 20 minute heat cycle checks. All's well, no leaks. I did melt the clutch cable. Bummer but ordered a replacement and will be sure to move it further from the headers. Pleased with progress so far.
Remedied the clutch with a new Ford cable and the Forte clutch cable spacer and a firewall adjuster so that is sorted. I mounted the tires and took it for the maiden voyage. First go kart from one of my driveways to the other and back. Brakes need attention as some air still in the lines, but that milestone is in the rear view mirrors..........don't have those attached yet........so in the history books.
Onward to finish up the chassis and rolling bits then to mount the body.
Rolling chassis is completed. Purchased a pressure bleeder and brakes are now excellent. Requires a fair amount of pedal pressure but will likely improve after bedding the pads in. Finished up driver foot box and adjusted ride height and a few other details. Ready to try fitting body. Will need my wife to help, not sure just when, but that's next...........cheers - Fred
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Body is on, still some pushing and shoving, but it's close to being right. Rear quick jacks are another story. Wish I knew of the "Kleiner mod" earlier in the build, but I'm glad I know it now and when the body comes off I'll make that change. Seems a shame FFR doesn't weld some nuts to the frame for this purpose, but alas that's what we have. Driver's side pipe is a little close to the body so I ordered some Breeze spacers to move it out a little and achieve better fitment. For what it's worth I needed to trim the furthest rear flat aluminum and some of the rear trunk side aluminum to get the body to settle in. It is a snug fit, but seems to be going in the right direction. Removed bulb seal across the back of the cockpit too as body was really tight there. Installed fuel filler cap yesterday and now onto the doors, hood and trunk. - Fred
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ehansen007
10-14-2024, 11:07 AM
Successful first start today. Temporary side pipe mounts as others suggested. Connecting J pipes to headers needed some extra work as the threads on the headers were a little rough and I had to tap them to get the studs to screw in. Luckily I had a M12 X 1.75 tap and didn't have to run to the store. So that was a success, but none of the gauges register..........harrumph. They light up so are receiving power, but don't register what they are there for. I'll need to figure that one out. These are the basic gauges one gets with the 289 full kit, first on the list "16009 - 289 style GPS Gauges (mph)". Was a little weird that none worked, but maybe that's good as a single solution could solve them all. Get that sorted then on to tire purchase and take it for a spin.
Harumph!!! Harumph!!! Didn't want that to be left hanging any longer...
Harumph indeed. I in my confusion attached the wrong brown wire to the ignition system. Gauges lit up because I connected them to the lighting system which I wrongly interpreted as receiving power. Once I sorted the ignition brown wires all the gauges came on. All systems go.
Hood is on and latches. I was able to attach the hood hinges without getting under the car. I really don't like being under the car any more than necessary so I reached in through the head light hole and through the front grill area and managed to get it mounted. Am messing with the doors and door latches now. Also put Breeze exhaust spacers in to push the drivers side pipe out for better alignment. Attached a pic of the hood latches and it at idle. I am really enjoying this build.........most of it. Doors aren't the easiest.
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https://www.youtube.com/shorts/Y7aKbHRD39k
My wife captured the first drive with the body on. Still no trunk lid. Going to tackle the windshield and trunk lid this week. I think I may go the temporary body paint approach to cover it and then get it registered, enjoy it and work up the final paint decisions next summer. At least that's how I'm thinking now. I do want to get it on the road and take it through the shake down process.
https://www.youtube.com/watch?v=MHexeHF7jgU
Nigel Allen
10-21-2024, 08:11 AM
Cool!
Nearing enough completed to try for title and registration. Windshield, splash guards, mirrors, seat belts, etc. are all in place. Lights, flashers, turn signals, brake lights all functional. I tried a temporary rattle can spray to get it past inspection and it is adequate. Far from the standards so many on here achieve, but I'm not fussy and want to get it on the road for break in and shake down rides. Is kind of at the 50 - 100 foot view range, or a 60mph drive by. I doubt I will ever go with a superior paint job as I will seldom if ever wash/polish it and I have grand kids that pull out bikes and balls and bats and rakes and such and I don't want them, nor I worried about paint damage. I plan on driving it a lot and parking right next to the other cars and not worrying about that either. I have a hankering to try plastidip too one day.
Anyway a couple pictures of how it is now. As I said before I am really enjoying this project. A couple of runs up and down my dead end street have been enough to make me realize this is real motoring and look forward to using it as it was/is intended.
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ehansen007
11-03-2024, 06:15 PM
Looks great. What paint did you use to cover up the part lines? Did you use urethane sealer to cover it up first?
Just used Krylon rattle can gloss black. No sealer.........uh oh.......maybe I should have. Not really up on body work finesse. It's pretty rough and I figured that would be my next project........to finish the body work and paint. That will likely take me far longer than the job so far. We'll see if it's a problem in the future.
Got Maryland tags this morning. Historic tags and it's registered as a 1965 Shelby Cobra 289 roadster. I wasn't going to argue that it's really a FFR, and I just finished building it, so I went with it. Don't undo the sale. All it took was money and several trips to the MVA. Now starts the test/shake down to get it up to snuff........and the 500 mile break in for the engine.
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MPTech
11-15-2024, 12:10 PM
Car looks great! I built a 427, but if the 289 had been available when I built, I may have gone that route. Very cool build!
I really like the 15" wheels / tires on there.
Thanks MPTech. Was to be my retirement project..........I retired in May........... but it's done. I need to build another. My wife captured the maiden voyage. https://www.youtube.com/shorts/3PF3TEFnRxY
Put ~100 miles on it with various trips and continuing with engine break in. Went to the bank and HomeDepot and parked next to large SUVs. Got a lot of interest.......and others who ignored me. Getting used to the various noises and a sense that they are normal, part of the car, and not of concern. So far only vibration type noises. The side pipes do vibrate a lot. I used a toggle for the turn signals and I have forgotten and been one of those kooks who leave their turn signal going once and a while. I'm trying to do better on that. It is so noisy the clicking sound is overwhelmed. Is very enjoyable and I'm pleased with it so far. Family comes for Thanksgiving and rides for everyone are in order. No touching the windshield and watch those side pipes will be the mantra. Oh.....and I pulled out of my street on one of the trips and as I came to the first stop light a black Cobra was 3 cars ahead. It looked very nice. They went straight and I turned right. Hopefully I'll find out who and will run across them again.
500 mile update........well 499 as of today. It has been a cold January and February here in the DC area with snow and road salt much of the time so logging miles has been catch as catch can. I'm really enjoying driving and getting to know the car. Fantastic cobra group here in DC and I participated in their annual New Year's Day cruise into our nations capital. The weather cooperated, sunny, windy and low 40s. Approximately 25 cars including 2 beautiful Daytona coupes and a very cool GT40. Mine was the only 289. First class folks that I have gotten to know over the recent weeks. Not having done paint made me a little self conscious, but they were all great and supportive. I've been tweaking the front end alignment, fiddling with the driver door latch that seems sticky compared to the pax side, tracking down various vibrations and applying solutions and other details to be ready for a proper warm weather period of driving. Tomorrow I'll drive a bit more then change the break in oil for regular and then onward and upward. There is someone around here who has a beautiful dark green (I think it's dark green) cobra that I have seen twice now since the first time and I'm hoping to one day meet the owner and have a chat. So having a blast and looking forward to that continuing......well that's a wrap.
MPTech
03-03-2025, 05:16 PM
Historic tags and it's registered as a 1965 Shelby Cobra 289 roadster.
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FYI, just be aware, not sure how DC DMV works, but I know 2 guys in our club that received HUGE Personal Property Tax increases because the DMV / Dept of Revenue reclassified their cars as Shelby and SIGNIFICANTLY re-assessed their value (ie: their taxes jumped +10x!) And this is after they had their cars for 10 years! They were able to mitigate the error, but required proving it to DMV, you can imagine how fun that was.
A lot of our guys register them as a '65 Ford Tudor or similar.
do not want that to happen........thanks for the info. I'll be on the lookout and prepared to address if needed. Again, thanks MPTech.
thegoodenough
04-26-2025, 05:31 PM
Got Maryland tags this morning. Historic tags and it's registered as a 1965 Shelby Cobra 289 roadster. I wasn't going to argue that it's really a FFR, and I just finished building it, so I went with it. Don't undo the sale. All it took was money and several trips to the MVA. Now starts the test/shake down to get it up to snuff........and the 500 mile break in for the engine.
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I love the way the 289 looks at this stage of the build. I'm a fan of cars that are drivers, and this looks like a real driver. I dig it! Also, seriously impressed with the speed with which you built the car.
Can I ask about your engine and trans? I'm considering a 289 kit, and so any suggestions on sourcing the driveline are welcome.
thegoodenough..........just seeing this now. Sorry for the slow reply. Thanks for the compliments and I do drive it a lot. I have over 1,100 miles and it is my daily driver. I'm retired so that has a different meaning to me than to most, but I either run errands in it, or just go for a drive most days. FWIW it drives best with a full tank of gas. Seems the suspension is hard enough that the extra weight smooths the ride. I didn't go with power steering so the steering is somewhat heavy and no power for the brakes, but once the pads are bedded in it stops with only moderate pedal effort.
So I bought the basic blueprint carbureted 302 with a T5 transmission. They send specs along with the delivery and hp is 268 and I don't remember torque (would have to go dig out the sheet of paper somewhere). Plenty for starters and some day if I want I can add goodies to get more hp. I didn't go with the S10 tailhousing swap (moves the shift lever forward) which would be nice and probably some day I'll do that, but not for now.
I'm sure there are other cheaper solutions than the blueprint process, but for ease of installation and a company that backs it up I think they are great. Also kept me informed of delivery and it came early too. The build went faster than I thought as well. Most everything just bolts together. A really great kit in my opinion. There are a few things one has to decide as in brake master cylinder location and coolant overflow and routing brake and fuel lines, but most of the rest just bolts up. At least that's the case for me. I hope that info helps