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Gizmosrcool
03-24-2023, 12:23 PM
Hi Everyone

It was 10 months from order to delivery. In between a lot of research, questions, stocking parts and tools. Delivery day was last weekend. I was able to separate, hang the body, complete the inventory, and organize the garage (again) this week. I appreciate all the help along the way.

Here are a few newbie observations.

Delivery day. Goes by fast. While u can do it alone, have a few people, and enjoy it. You need a person to check off each box as they come off the truck and on to the dolly. My friend Rich handled that. You need a camera person. My wife Pat took great pictures. The Stewart team works very hard and is a tough job. We provided snacks, water, and a handful of $. They earned it and both very nice.

The driver has a box check off list. When you’re done. Take a picture. Not every box # is delivered. I had box 1 and box 46. And a ton of boxes. One would think I had 46 boxes. Big truck goes down the road, I start organizing boxes, to discover I am missing 5-6 boxes or so I thought. I looked at the picture I took and there is no box 14 or 15 or the other three boxes on the check off list I was freaking for a few minutes.

Dolly. While handy. Not sure I would build again. I am using 1 bay in a two car garage. Once set, Jack stands take up less space, and lower on the ground. I was a dummy and made mine higher stacking two 4x4. Leaning over is harder. Raising it a little does not really help. I’ll likely lower it. 🤦

Body Buck. The buck worked well. I put a cargo net and the hood, trunk, and doors were too heavy. I put a few cross braces in, left the net on, and everything stores well.

Inventory. Inventory was ok and helped me understand where all the parts are. Especially the fasteners and the small stuff. The good thing is I am pretty complete on my order. I have a small POL list. I should be able to work on specific areas as I decide how best to go through the manual. I thought the box #'s would follow the manual. Not really. Stuff is all over the place and boxes hold dissimilar components.

I did a modified process. Some boxes I inventoried and put back on the shelf. I wrote in sharpie the major component on the outside of the box. I created a simple spreadsheet tracking by using the details from the packing list. Say "14842 Engine Bay Aluminum" is in box 10. I can search excel and find stuff quickly.

For a number of boxes I pulled the parts out, sharpied the original box number and description on the part box or bag itself, and organized the parts on shelves by box number. Looks like a Napa shelf.

Aluminum Panels. I numbered each panel and noted what is under or over on each panel. I am still working on marking the backsides and double checking it all before I pull panels. That is up next.

Patience. Which I am challenged with. It’s hard to not just jump in and start doing stuff. Getting organized, having stuff labeled, bagged, notes, and pictures taken, will help in the long run. I love the Navy Seal “slow is smooth and smooth is fast” saying. Slow down, take your time, and do it right. I need to remember that.

Stuff will hurt. Go figure. Squatting, lifting, bending, and working for many hours in the garage seems to use muscles not normally used. Thank god for advil. Can I call time in the garage “exercise”? That would be awesome.

Smile level = 100. Can not be beat. :D

Tom

cc2Arider
03-24-2023, 12:56 PM
Awesome post Tom!

I'm still anxiously waiting my turn, so it's good to hear again from us "newbies". I can empathize with your Advil comment :) I want to believe that I'll be a garage "hero", but everytime I undertake a house project, it is a big adjustment from "polishing my seat" as my Career choice. Upcoming retirement (working in my Garage) is going to be a big change unless I prepare for it :)

Craig C

Real Time
03-24-2023, 07:06 PM
Good luck with your build.
My kit arrived early in February. The last on my pol list showed up today so not to bad of a wait at all.
So far I'm thoroughly enjoying the process.

George.

BEAR-AvHistory
03-25-2023, 10:13 AM
Hi Everyone

Stuff will hurt. Go figure. Squatting, lifting, bending, and working for many hours in the garage seems to use muscles not normally used. Thank god for advil. Can I call time in the garage “exercise”? That would be awesome.

Smile level = 100. Can not be beat. :D

Tom

Hey Tom,

Just a thought. My full kit was delivered on 2/7/14 was 72 at the time working mostly alone. My Plan was to work 2 to 2.5 hours a day + a long Saturday. Tried to eat the elephant one bite at a time by building one complete sub-assembly during that time. Found the task did not turn into a job or become onerous. I had my portion of the job, running go cart, done in early November 2014.

The other side of the plan was to get the body to the painter early on. At the time that was in June 2014. Don't know with the longer lead times for painting today what early is. Car was ready to come home late January. Crappy weather, open trailer, pushed the pickup back into mid February. Paper work DMV examination etc lead to getting the Plate "COYOTE NC1965" on 3/25/15

FLPBFoot
03-25-2023, 10:24 AM
I think Mark and Shelly dropped yours off the day before they drop our's off.

This is our 2nd Roadster and on our first build I used a sharpie to mark AL panels. This time I'll make sure to do it on the inside where it cannot be seen. I had some issues with getting it all to come off with acetone and even MEK. It did but took some extra elbow grease to make it completely disappear.

Agree, my POL is very small and a nice surprise. FFR is getting caught up with their parts.

Enjoy the build.

CraigS
03-26-2023, 07:29 AM
I think I was there for 3 deliveries. It is always a great time and I usually made a new friend. Sometimes a couple. Remember as you start your build, there are very few parts that would be extra work to install out of order. So, if you get stopped by a missing part, don't worry about it. Also don't worry about the body. It will get done at some point and the car doesn't look all that bad in red gelcoat anyway. A valid argument can be made for driving a year in gelcoat, get the kinks out and then do body/paint. If you have several neighbors who can give you 30 min once in a while body on and off is easy. Honest, w/ 3-4 people (especially if they have done it once) body from buck, or the floor, to on the frame is maybe 5 min. If not, a couple lengths of rope and a few pulleys, you can in fact do it yourself. If you get used to the idea that the body will be off/on maybe 5 times that takes a lot of stress out of the build. If you get to a tough spot, kick back, grab your favorite adult beverage. Either walk away, or grab a chair, and just sit there looking at the car. Many, many times when I have walked away, apparently my mind is still working. An hour or 5 or 12 later, something pops up and says, if I do this, or if I do that but do it this way, it will work. Lastly, I know FFR changed my life. For the better? Not just yes, oh hell YES!

DanQ
03-26-2023, 01:28 PM
I have a 33 Hot Rod scheduled to arrive sometime in June (kit completion date is 5/20/2023). I live in the Twin Cities area of Minnesota, and if there is anyone near here that would like to help with the delivery day and inventory, I would be open to that. I am not too concerned with the actual build process, as I have restored quite a few vehicles in the past, but have never received a big truck of every part needed at once, so I am expecting it to be quite exciting, but possibly overwhelming.

Alan_C
03-29-2023, 08:42 AM
Congrats and welcome to the club. Regarding patience, do not get too far ahead of yourself and secure the aluminum to the frame too early in the build. Many of the floor and trunk panels do not need to be secured till the very end. By all means, locate and drill all the holes but just secure them with a few clecos. By doing this, it will give you access from above when routing harness wiring and fuel lines. Once all the stuff is routed and secured, then silicone and final rivet the panels.

BradCraig
03-29-2023, 10:04 AM
As you get into your build, you'll likely find that the dolly allows you to move the car around and reverse direction for better access. Many times I just rolled it out into the driveway to clean and reset my workspace.

mburger
03-29-2023, 01:50 PM
Nice observations and recap!

Gizmosrcool
03-29-2023, 09:20 PM
Hi Everyone. Lots of good feedback. I am taking my time and hopefully will remember the great builds, posts, and all from all the folks who have built before. I am cleco’d up and plan to mock all the panels in, send out for powder, and then back together. The body is tucked away hanging from the ceiling and not likely to be lowered until next year. I am using the dolly for now.

I did remember one more item

The driver has a box check off list. When you’re done. Take a picture. Not every box # is delivered. I had box 1 and box 46. And a ton of boxes. One would think I had 46 boxes. Big truck goes down the road, I start organizing boxes, to discover I am missing 5-6 boxes or so I thought. I looked at the picture I took and there is no box 14 or 15 or the other three. I was freaking for a few minutes.

Tom

jrohrig
03-30-2023, 12:15 AM
Great post and much appreciated. My kit will be here in September so this Information is great!

maclonchas
03-30-2023, 06:42 AM
Great summary and observations of the delivery process. Your insights will have me relook at how I setup for my delivery in the future.

Thanks and keep up the thread.

Bill

zanman
03-30-2023, 02:54 PM
Congrats! Oh man delivery day is the BEST.

Alan is spot on - only secure aluminum you HAVE to as you build. Buy a crap ton of cleco's :-) F panels, passenger footbox, inside and front lower components of driver footbox, and floors need to get installed but most else can wait.

I'm about over half way through and another thing I wish I did was note when I used up parts from boxes. Maybe crossed them out as I use them. I have everything inventoried and keep insane control of box placement for parts - but I am finding I have random parts in boxes now that I skipped over and/or don't need (many times due to the fact that I upgraded with aftermarket stuff). Now I end up "re-inventorying" boxes often. Not a major deal but would have saved me time and frustration.