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chuck35truck
06-23-2020, 11:11 AM
This is probably due to my inexperience, but it appears I neeed to modify the corners of the dash to fit around the roll cage.

If so, any tips to help along the way. I was planning on many mini cuts until it fit.

Any pictures would be very helpful. This is one area where manual does not show anything.

Thank you

RuffShod
06-23-2020, 11:52 AM
Haven't done mine yet....but I know a bit about fabrication.

Make you a cardboard template of the dash....and cut it up first.

House Money
06-23-2020, 01:01 PM
I too have not yet installed the dash. But I see in appendix A of the build manual there is a template to assist in the cut-out for the steering column, but nothing for the roll bar cut-outs. Pretty typical of the manual, they mostly appear to be written for the gen 1's and I think the full cage was begun with the gen 2.

VIRGIN MIKE
06-23-2020, 01:57 PM
Templates make sense: I made a mess of mine with a couple of careless cuts. The template for the steering worked for me, once I figured out where to apply it

chuck35truck
06-25-2020, 05:31 PM
Thank you, I have a lot of cardboard from broken down boxes from FFR

sperger72
06-25-2020, 06:05 PM
Something that we purchased was a Dremel 4300. It makes the fiberglass cuts and massaging the hole sizes much easier than air grinder. Easier to handle

VIRGIN MIKE
06-28-2020, 02:36 PM
dreamed, edge grinder, step drill bit have all been used extensively in my build. The step drill is really important (as I have learned) to keep a hole from "walking " when enlarging a pilot hole
130665130662

Pat Landymore
06-28-2020, 02:47 PM
Nice work, it looks like an excellent fit!

Robodent
06-28-2020, 04:10 PM
Looks good, I used a rubber bubble gasket 3/8 “. To finish off the front edge where it meets up by the windshield. Think I got it from McMaster and Carr . Rob